Manufacturing processes

This unit focuses on manufacturing processes that can be scaled up for volume production. This includes casting, CNC machining, powder metallurgy and metal forming. For each of these processes, you will learn about each of their strengths, limitations, cost and sustainability aspects. This will enable you to objectively select an appropriate technique for a particular set of requirements. You will also learn to design components that leverage the strengths of each of the different processes to optimally achieve the desired outcomes. You will also have the opportunity to work o a project that put these into practice and gain some hands-on experience.

Active learning - You will be exposed to the learning material via recorded lectures, reading and pre-class activities. You would then work on worksheets during the workshop that would see you applying your knowledge.

Problem-based learning - Teams, each with four students, will work on an overarching project that would run throughout the semester. Your team would design a part and then the associated die and tool that can be used to fabricate the part. The part would then be fabricated. Finally, your team would test out work on a small production run and evaluate the outcomes.

The minimum total expected workload to achieve the learning outcomes for this unit is 144 hours per semester typically comprising a mixture of 3-6 hours of scheduled learning activities and 6-9 hours of independent study per week. Scheduled activities may include a combination of teacher-directed learning, peer-directed learning and online engagement. Independent study may include associated readings, assessment and preparation for scheduled activities.